EPCOS / TDK B78541A InsuGate Gate-Drive Transformers

EPCOS / TDK B78541A InsuGate Gate-Drive Transformers are available in a compact, surface-mount package measuring 13.85mm x 10.5mm x 9.2mm. The construction features a ferrite core, SMD gullwing pins, triple-insulated wire, and a plastic bobbin. The B78541A series is qualified according to AEC-Q200 and AQG 324 vibration profiles. The transformers operate within a 100kHz to 500kHz frequency range and -40°C to 150°C temperature range. EPCOS / TDK B78541A InsuGate Gate-Drive Transformers are used in switch-mode power supplies (bridge topologies), isolated DC/DC converters, gate driver circuits, and galvanically isolated single-channel IGBT driver ICs. The B78541A devices are also suitable for SiC or GaN semiconductors and gate driver applications for IGBTs and MOSFETs in e-mobility applications.

The InsuGate lineup includes a B78541X0001 gate-drive transformer sample kit. With a partial discharge extinction voltage of ≥1.2kV (Vpeak), reinforced insulation voltage capability of 300VAC, and high voltage test performance at 3kVAC for 60 seconds. These new transformers offer a reliable solution for galvanic isolation in next-generation power electronics.

Features

  • DC working voltage up to 1000V
  • Small SMD package
  • ≤10mm height with 13.85mm x 10.5mm x 9.2mm dimensions
  • Flat L vs. temperature curve
  • 4pF low coupling capacity
  • Partial discharge capability
  • Wide temperature range up to +150°C
  • Vibration resistant acc. to AQG 324 on standard Eurocard PCB
  • Ferrite core MnZn
  • SMD gullwing pins
  • Triple-insulated wire class F (+155°C)
  • Plastic bobbin (UL 94-V0)
  • Qualified according to AEC-Q200 and AQG vibration profile
  • RoHS compatible

Applications

  • Switch-mode power supplies (bridge topologies)
  • Gate-driver circuits
  • Isolated DC/DC converters
  • Galvanic-isolated single-channel IGBT driver ICs

Typical Curves

Performance Graph - EPCOS / TDK B78541A InsuGate Gate-Drive Transformers

Dimensions

Mechanical Drawing - EPCOS / TDK B78541A InsuGate Gate-Drive Transformers
Published: 2024-04-02 | Updated: 2025-08-14